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FORK EXTENSIONS - LTIFE RANGE
Extend your forklift’s reach with the Fork Extensions – LTIFE Range. Built for strength and easy fitting, they’re ideal for handling large or awkward loads safely and efficiently.
Forklift Bolt-On Fork Extensions – LTIFE Range
Product Overview
The LTIFE Range of Forklift Bolt-On Fork Extensions offers a secure, heavy-duty solution for handling long and awkward loads. Designed for easy bolt-on fitting and manufactured from fully pressed steel with rounded corners, these extensions ensure stability, strength, and compliance across construction, logistics, and agricultural sites. Suitable for occasional oversized loads that exceed the standard fork length while meeting strict ISO and LOLER requirements.
Key Features
- Designed for forklifts and industrial trucks
- Bolt-on fitting using zinc plated heel pins for secure attachment
- Fully pressed profile with rounded corners for strength and reduced damage risk
- Manufactured in accordance with ISO 13284:2022
- Maximum overhang of 66% of parent fork length as per ISO guidelines
- Standard painted black finish for added durability
- Optional triangular or conical extension designs available for handling paper rolls
Technical Specification
Model | Max Fork Size (mm) | Extension Length (mm) | Min. Fork Length Needed (mm) |
LTIFE-4102 | 100 x 50 | 2600 | 1570 |
LTIFE-4108 | 100 x 50 | 2750 | 1660 |
LTIFE-4118 | 100 x 50 | 3000 | 1810 |
LTIFE-448 | 100 x 50 | 1220 | 750 |
LTIFE-454 | 100 x 50 | 1372 | 823 |
LTIFE-460 | 100 x 50 | 1525 | 915 |
LTIFE-463 | 100 x 50 | 1600 | 960 |
LTIFE-465 | 100 x 50 | 1651 | 990 |
LTIFE-472 | 100 x 50 | 1829 | 1100 |
LTIFE-478 | 100 x 50 | 1981 | 1200 |
LTIFE-484 | 100 x 50 | 2134 | 1300 |
LTIFE-496 | 100 x 50 | 2438 | 1500 |
Model | Max Fork Size (mm) | Extension Length (mm) | Min. Fork Length Needed (mm) |
LTIFE-5102 | 125 x 50 | 2600 | 1570 |
LTIFE-5108 | 125 x 50 | 2750 | 1660 |
LTIFE-5118 | 125 x 50 | 3000 | 1810 |
LTIFE-548 | 125 x 50 | 1220 | 750 |
LTIFE-554 | 125 x 50 | 1372 | 823 |
LTIFE-560 | 125 x 50 | 1525 | 915 |
LTIFE-563 | 125 x 50 | 1600 | 960 |
LTIFE-565 | 125 x 50 | 1651 | 990 |
LTIFE-572 | 125 x 50 | 1829 | 1100 |
LTIFE-578 | 125 x 50 | 1981 | 1200 |
LTIFE-584 | 125 x 50 | 2134 | 1300 |
LTIFE-596 | 125 x 50 | 2438 | 1500 |
Model | Max Fork Size (mm) | Extension Length (mm) | Min. Fork Length Needed (mm) |
LTIFE-6102 | 150 x 60 | 2600 | 1570 |
LTIFE-6108 | 150 x 60 | 2750 | 1660 |
LTIFE-6118 | 150 x 60 | 3000 | 1810 |
LTIFE-648 | 150 x 60 | 1220 | 750 |
LTIFE-654 | 150 x 60 | 1372 | 823 |
LTIFE-660 | 150 x 60 | 1525 | 915 |
LTIFE-663 | 150 x 60 | 1600 | 960 |
LTIFE-665 | 150 x 60 | 1651 | 990 |
LTIFE-672 | 150 x 60 | 1829 | 1100 |
LTIFE-678 | 150 x 60 | 1981 | 1200 |
LTIFE-684 | 150 x 60 | 2134 | 1300 |
LTIFE-696 | 150 x 60 | 2438 | 1500 |
Operation Instructions
- Ensure forks are clean, correctly spaced and aligned before installation.
- Slide the bolt-on extensions fully onto the forklift forks.
- Secure each extension using the supplied zinc plated heel pin and safety lynch pin.
- Verify that the extensions are properly locked before lifting any load.
Maintenance
- Inspect extensions weekly for any damage, cracks, or distortion around the fork pocket and heel areas.
- Lubricate heel pins periodically to maintain ease of use and prevent corrosion.
- Repaint surface scratches or rust spots promptly to maintain structural integrity.
- Extensions must undergo Thorough Examination every 6 months under LOLER 98 guidelines if attached to lifting equipment.
Compliance and Legal Information
- All fork extensions must comply with ISO 13284:2022 standards for safe use.
- Extensions must not exceed 66% (two-thirds) of the length of the parent fork.
- Manufacturer's plate must be visible with key information: model, capacity, dimensions, year of manufacture, and serial number.
- Users must carry out a risk assessment if the load overhang exceeds ISO recommendations.
- Fork extensions are classified as lifting accessories and must be Thoroughly Examined every 6 months according to LOLER 98 and PUWER regulations.
Typical Applications
- Construction Sites: Transport long steel beams, timber packs, or bulk materials securely across uneven terrain.
- Manufacturing: Move awkward machine components or large fabricated structures safely.
- Warehousing & Logistics: Extend handling reach for oversized pallets, pipes, or containers.
- Agriculture: Load and transport heavy bales, equipment, and long feed products across farmyards.
Order Now
The LTIFE Forklift Bolt-On Fork Extensions deliver a safe, ISO-compliant method for occasional oversized load handling on forklifts. Built to meet demanding industrial and construction needs while ensuring operator and site safety.
Call us today on 0800 458 8025 or email us directly to place your order or request more details.
Frequently Asked Questions
General Product Information
1. What are forklift fork extensions used for?
Fork extensions are designed to temporarily extend the length of standard forklift forks, allowing the safe handling of longer or oversized loads without the need to permanently change fork dimensions.
2. What sizes are available?
A wide range of sizes is available, typically from 1500mm to 2500mm in length, and to suit different fork widths including 100mm, 125mm, and 150mm. Custom sizes may be available on request.
3. Are these extensions suitable for all forklifts?
They are compatible with most standard forklift forks, but the internal width of the extension must match the width of your truck’s forks. Always ensure the fork length reaches at least 60% of the extension’s length as per safety guidelines.
4. What material are the extensions made from?
They are manufactured from heavy-duty, high-grade steel with a durable powder-coated or painted finish for added protection and visibility.
5. Do the extensions come in pairs?
Yes, all forklift fork extensions are supplied as a pair and include securing pins to safely attach to the existing forks.
Usage and Operation
6. How do I fit the fork extensions?
Simply slide each extension over the existing fork blade until fully seated, then insert the locking pin through the rear loop behind the fork to secure in place.
7. Can they be used with palletised and non-palletised loads?
Yes, fork extensions are suitable for handling long items such as pipes, timber, and steel, as well as extended pallets—provided the load is stable and within the rated lifting capacity.
8. Can the extensions be left permanently on the forks?
No, these are temporary attachments and should only be used when needed. They must be removed when not in use to comply with safe forklift operating practices.
Maintenance and Care
9. How do I maintain the fork extensions?
Regularly inspect for signs of damage, excessive wear, or deformation. Keep the securing pins clean and ensure the finish is intact to prevent corrosion.
10. Are replacement locking pins available?
Yes, spare securing pins can be purchased separately if required. Contact our team for availability.
Purchasing and Delivery
11. What is the standard delivery time?
Delivery is typically 2–3 business days, depending on the size, availability, and your location within the UK.
12. Can I order multiple sets for a fleet?
Yes, we supply in bulk to logistics, warehousing, and industrial operations. Contact us for trade or multi-unit pricing.
13. How can I get help selecting the correct size?
Our sales team is happy to help. Call us on 0800 458 8025 or email info@liftruck.co.uk with your fork dimensions and application details.
Safety and Regulations
14. Are these extensions compliant with UK safety standards?
Yes, all our fork extensions meet UK Health & Safety Executive (HSE) guidelines and are CE-marked where applicable.
15. Is operator training required to use fork extensions?
Operators should be trained on proper installation and use. The forklift’s rated capacity must be respected, and fork extensions must only be used for appropriate tasks in line with safety practices.